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Axial Upgrades
Axial Upgrades
Determine the value of cutting tools
With the tools of new technologies, manufacturers can focus on the reduction of time cost, shorten the auxiliary working hours, and in many processing situations can invest in a few hours to reach the breakeven point tool.
How should we measure progress in cutting tool technology products? How to measure the business and career success? Whether how to answer these questions, the answers always on time with a measure of the (for example: How long a tool of production, the company how much money each year, how much money you per hour). Associated with the manufacture of all things, time is to improve profitability and enhance the ability of the most influential factor in the company.
For the mold processing technologies (such as machine tools, CAD / CAM, tools, materials, etc.), you now the technology is being used is outdated. The next generation of machine tools, cutting tools and other ideas have already completed the research and development, is entering a stage of production applications. These new ideas will ultimately affect the way the mold manufacturing industry.
Although technology is constantly changing and fast-moving, and a cost, but it is Assessment. Once these techniques prove value for money, they should invest in it. This paper focuses on tool technology, and how these tools can reduce total manufacturing costs.
Daily used mold all technology, cost cutting tools is the smallest, but also companies to buy the most haggle. As an employee, need a general understanding on how to assess an employer or purchasing an investment; as a boss, in determining the tool (or any other technology), which must look globally, not just only consider the price. Therefore, the correct question is not “How much is it?” But “through the application of this technology I can get much in return?”
The tool can be very quickly investment returns for the enterprise. Through the introduction of new tool technology, a substantial increase in the metal removal rate, so that processing capacity can be increased.
Tool costs
The introduction of new tool technology tools can also save costs. Using the latest technology development tools products tool manufacturers to develop better tools and blade strength, and better able to provide financial processing solutions. Carbide blade through the application of the latest suppression technology to produce a more cutting edge, high strength tool and blade to make better use of hard alloy materials.
Simple process
The introduction of new technology tools are not necessarily very complicated process, but companies can usually be updated immediately after the upgrade tool to benefit. The introduction of new technology tools, just with the tools to establish professional and technical personnel working relationship or partnership can be. These tools experts to reach a large number of processing application instances can be used continuously introduced new technologies for continuous updates on the tool a valuable resource.
Applications
A tool and die manufacturers to improve the processing efficiency of a project, need to shorten the overall cycle time of processing workshop, a short time to produce more parts. With a cutting tool supplier partnerships, they can get some of the latest cutting tool technology.
Is processed materials annealed AISI / SAE 4140 low-alloy steel (alloy element content below 5%). In order to snag a mold substrate, and the need to adopt the slope milling grooves on the workpiece for heavy rough milling milling. In the analysis of processing requirements, a tool supplier recommended specifically for fast metal removal (FMR) designed nested processing mills as a possible solution. This tool installation time is short, long tool life characteristics and high feed rate of the processing capacity makes it suitable for rough milling. It takes a special type of triangular blade, the feed per tooth up to 3.5mm. This unique blade geometry constitute a large circular structure, cutting edge, so that the tool to bear in the big chip load per tooth was still high feed machining. In addition, the blade design for the cylinder at the bottom can be gripping the knife with the hole in the seat, so the blade can withstand greater cutting force, thus over conventional milling feed rate. After using this structural design, greatly increased the blade clamping rigidity, it can be to eliminate the role of the fastening screw is usually the most stress. Since the axial cutting force acting on the spindle, thereby helping to improve the processing stability. These design features make the tool available to very high metal removal rate, which can improve the efficiency of the entire project.
After using this advanced tool, the mold shop workers greatly improved production efficiency, cutting speed maintained at 128m/min, depth of cut remained at 1.27mm. Meanwhile, the table feed rate increased from 1270mm/min 6528mm/min, increased 5 times; feed rate per tooth from 0.5mm / turn up to 2.0mm / transfer; average chip thickness using the original tools from the time of 0.23mm to 1.45mm. Even with such a sharp increase of cutting parameters for processing, the workpiece can be processed each cutting edge has doubled the number of still (from 0.1 to 0.2), the processing time for each cutting edge stable at 15 minutes. The total cutting processing time from about 16 hours over the past reduced to about 4 hours.
In the processing project, the shortening of working hours not only help reduce processing costs, but also the work mold shop can receive more additional processing projects. For manufacturers, the time is an important resource, the enterprises can have a significant impact.
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